Cast Coat 140 ESS

Cast Coat 140 ESS is a premium semi-insulated, water-based die coating specially developed for LPDC and gravity die casting applications. It provides excellent surface finish, controlled heat transfer, and extended coating life, ensuring stable casting performance during long production runs with minimal touch-ups.

Category:

Description

Benefits

  • Produces a smooth casting surface, reducing machining requirements.
  • Ensures easy and consistent ejection of castings.
  • Suitable for both regular-section and thin-wall castings.
  • Helps minimize cold shuts and un-filling defects.
  • Provides stable performance during extended production cycles.
  • Reduces frequency of die touch-ups and maintenance.
  • Improves casting quality and dimensional consistency.
  • Enhances die life by providing controlled thermal protection.

Applications

  • Low Pressure Die Casting (LPDC)
  • Gravity Die Casting (GDC)
  • Aluminium alloy wheel manufacturing
  • Automotive components
  • Thin-wall aluminium castings
  • Structural and engineering castings
  • Components requiring superior surface finish

Specifications

Parameter Details
Form Liquid
Color Off White
Base Water Based
Dilution Ratio Customized as per application
Coating Thickness 80 – 100 Microns
Application Method Spray
Drying Method Air Dry / Heated Die
Packaging 25 Kg Containers

Recommended Usage

  1. Clean the die surface thoroughly before application.
  2. Stir the coating well to achieve a homogeneous mixture.
  3. Dilute as recommended based on casting geometry and process requirements.
  4. Apply uniformly using a spray system.
  5. Allow proper drying before commencing production.
  6. Perform minor touch-ups only in high-wear areas during extended runs.
  7. Monitor coating thickness periodically to maintain optimal casting quality.

Recommended for LPDC and GDC operations requiring excellent surface finish, reduced casting defects, and long production stability.